GP SYSTEM (SINGAPORE) PTE LTD - ZOLLER

The award-winning horizontal presetting and measuring series "hyperion"

ZOLLER ťhyperion 400Ť is the horizontal series presetting and measuring devices for CNC-manufacturing. It is ideal for turning lathes, single and multi-spindle automatic lathes. Automatic cutting edge detection, vision system with tele-centric lens camera system and dynamic crosshairs. Additionally you can choose from three different sizes of turret tables that can be individually equipped.

Available range:	Travel distance Z-axis	Travel distance X-axis
ťhyperion 400Ť	400 mm	300 mm
ťhyperion 400Ť	400 mm	400 mm
ťhyperion 400Ť	400 mm	500 mm
ťhyperion 600Ť	600 mm	400 mm
ťhyperion 600Ť	600 mm	500 mm
ťhyperion 700Ť	700 mm	500 mm
ťhyperion 1150Ť	1150 mm	500 mm

Diameter	480 mm	Positioning accuracy	ą 1 ľ
Repeatability	ą 2 ľ	Concentricity at spindle nose	2 ľ
Setting accuracy	< 2 ľ	Concentricity at 300mm	3 ľ
Display accuracy	1 ľ	Concentricity at 500mm	5 ľ

Turret Table

	The turret table is raised and lowered merely by pressing a button. One turret table isn't like the next one and ZOLLER will always provide the turret table designed for your current application, with the option for future layout changes. No electrical supply lines or pneumatic hoses are visible or in the way when turning the turret table due to the unique docking
system for auto-focus, tool identification and all power driven functions of the tool holding fixtures. This system eliminates damage and obstacles caused by often cumbersome cable and hose assemblies, and allow for unobstructed work with the turret table.

Centre height measuring (horizontal)

	Rotational centre measuring device • Uses an additional CDD-camera for tool cutting edge identification • Crosshairs turnable and movable • Camera image is displayed on the monitor of the ZOLLER ťpilotŤ vision system • Mismatching eccentricity can be exactly measured manually on the monitor using the cursor keys.
	Lens system height adjustment • For the measurement of tool cutting edges in the Horizontal axis • The lens system adjustment is complemented by the rotational centre measuring software ťinscreenŤ • The setting range equals ą25mm and is equipped with fine adjustment • Because the camera can be swiveled and locked in 3 positions, right and left-hand cutting lathe tools can be measured equally

Tool holding GAPP fixture spindle

	GAPP fixture • Adapters and tools according to VDI-straight shank DIN 69880 are clamped power-driven
	VDI adapter • For basic fixture GAPP. power clamping of adapter and tools • Available for VDI Dia. 20 / 25 / 30 / 40 / 50 / 60

Tool holding GA fixture spindle

	GA fixture • Manual clamping of the adapter and tools
	VDI adapter • For basic fixture GA manual adapter and tool chucking • Available for VDI Dia. 20 / 25 / 30 / 40 / 50 / 60

Tool holding HGH-UZ fixture spindle

	HGH-UZ fixture • Allows fast, easy and ľ-exact adapter toolpost changeover over a ball cage bearing • Changeover precision 0.001 mm • Concentricity 2 ľ • 4 x 90° indexing device for the locked positioning of lathe tools, spindle brake
	Toolpost adapter • Steep taper with integrated calibration edges • Available for ISO Dia. 10 / 20 / 30 / 35 / 40 / 45
	Toolpost HSK adapter • HSK with integrated calibration edges • Available for HSK Dia. 25 / 32 / 40 / 50 / 63 / 80 / 100 / 125 form A to F
	Clamping Elements • Clamping elements in combination with adapter toolposts for steep tapers and HSK • Quick changeover, available for all tool sizes

Tool holding HGH-U fixture spindle

	HGH-U fixture • Power operated front or top clamping device for steep tapers and HSK • Quick-change device for easy and precise toolpost changeover over ball cage bearing • Clamping elements are not required • Changeover precision 0.001 mm • Concentricity 2 ľ • 4 x 90° indexing device for the locked positioning of lathe tools, spindle brake
	Toolpost adapter • Front clamping adapter, toolpost steep taper, power-clamping of tools • Available for ISO Dia. 30 / 40 / 45 / 50
	Toolpost HSK adapter • Front clamping adapter, toolpost HSK, power-clamping of tools • Available for HSK Dia. 32 / 40 / 50 / 63 / 80 / 100 form A,B,C,D

Electronics ťpilot 3.0Ť

Hardware

•	Control- and measuring electronics in 3-axes version
•	Operating system Windows XP-Professional with Multilingual User Interface (MUI)
•	IPC-computer with at least 3.2 GHz
•	CE-specification (Europe) and FCC class A (USA) verifiable
•	Hyperthreading Technology
•	Heat-Pipe with 6 embedded Copper-Pipes for an ideal cooling of our processor
•	1 Centronics interface
•	3 RS232 interfaces, 8 interfaces USB 2.0
•	DVD-RW-drive for data backup
•	Hard disk with minimum 80 GByte
•	Image-Software for hard disk backup
•	Industrial filter according to EN 779
•	Special cooling system makes working possible at ambient temperatures up to 50°C without loss of power
•	Exclusive use of special industrial components
•	Temperature-, fan- and hard disk monitoring
•	17 TFT colour display, EMC-tested, industrial housing
•	Flexible handling via keyboard, mouse and touchscreen
•	Measurement in real time, 50-fold magnification
•	Efficiency factor (PFC) revised power supply for 100 - 240 V
•	Cockpit for 17 TFT-monitor, keyboard, mouse, storing places - incl. USB-connection

	17 TFT monitor with industrial housing

	IPC computer and processor cooling

	ťcockpitŤ for monitor, keyboard, mouse, storing places



Graphic operating screen	Real-time measuring

Automatic recognition of cutting edge shapes	Security service

Measuring sequence biggest cutting edge	ZOLLER inspection report

Navigator ťcompassŤ	In-picture measuring and zoom

Dynamic cross-hairs	The max-contour ťC.R.I.S.Ť

Cutting edge inspection	Projector functions

Standard Functions

•	.NET Framework technology
•	Graphic operating screen
•	Automatic recognition of cutting edge shape and measuring range
•	Dynamic cross-hairs, Projector function
•	InPicture-measuring and zoom
•	Measurement of real time
•	Analogue, coloured focusing display
•	Automatic incident light setting
•	Adapter management for 9.999 zero points and graphic display for calibration
•	Management for at least 15.000 tools
•	Automatic zero point monitoring
•	Machine management with all data for an accurate measuring and presetting of tools
•	Radius, diameter, difference dimension, incremental dimension or counter stop function can be selected for both axes
•	Touchscreen-, mouse- and keyboard operation
•	Switch between mm / inch
•	Display accuracy 0.001 mm
•	Cutting edge inspection with adjustable intensity of light
•	Identification number-generator
•	Library for tool descriptions
•	Tolerance check for all measuring results
•	User management, Setup System
•	Concentricity measurement cutting edges
•	Measuring sequence biggest cutting edge
•	Maxcontur ťC.R.I.S.Ť, Multifunctional workstation
•	Standard measuring programs: • Oversized radii • Theoretical point over cutting edge shape • Angle over measuring points • Radius over measuring points • Length/radius on chamfer and many more
•	Navigation system ťcompassŤ for manual axis adjustment for a fast and safe positioning of the nominal value
•	Performance capability test for measuring machines ťtethysŤ
•	Acceptance record
•	Printing of labels, lists and protocols
•	SoftwareViewer Powerpoint, Word, Excel (MSŽ), AutodeskŽ, Design Review (CAD 2/3D)
•	Help system, Remote maintenance
•	and many more

Axle Drives

	Autofocus • Mechanics, hard- and software to focus tool cutting edges automatically, independent of the operator and process-reliable • Fully automatic measuring of multi-insert cutting tools (run of cutting edges) • Automatic rotation for Maxcontur ťC.R.I.S.Ť

	CNC-base/joystick ťa.e.p.Ť • Automatic search run and positioning of tool cutting edges in length Z and diameter X (only in connection with autofocus) • Driven/automatic positioning of measuring slide to the tool cutting edge • ťpilot 3.0 virtual joystickŤ with continous speed control • Automatic positioning to nominal value Z/X according to specification of nominal value in ťpilot 3.0Ť • Linear, CNC-driven basic version

Standard Softwares

	Adapter Management The ZOLLER-adapter management shows you the name of the adapter, the zero point number, the zero point measures of the adapter, and further more an information about the calibration interval. It is shown coloured, when the adapter has to be calibrated new. Therewith the quality is ensured.

	Machine Management The machine management manages the zero point of the necessary adapter, the data record for the control specific data output as well as the string for the system tool identification.

	User Management The user management manages the user database, desktop locking and password protection ensuring the system operation will be secure.

	Measuring programs ťStandardŤ The image processing technology ťpilot 3.0Ť offers a variety of standard measuring programs for the current tools and measuring methods. The measuring programs are displayed thanks to the photo-realistic input dialogue in a self-explanatory way. Application: Drills, Countersinks, Milling cutters, Chamfer tools and Lathe cutting tools

	Measuring program generator ťexpertŤ Global measuring program to measure tools in incident and transmitted light, in chip space, at circumference and front.

	Measuring programs ťreamersŤ Software to measure and preset reamers. Simple, precise measurement and presetting of cylindrical and conical reamers. Measurement in snap gauge and oversize principle. Photo-realistic input dialogue.

	Measuring programs ťuniverŤ Software to measure and preset milling heads. Included are measuring programs to preset the attitude of the end face to the major cutting edge, to determine difference dimensions regarding a reference cutting edge, to preset and measure milling cutters with both roughing and wiper/finishing inserts and others more.

	Concentricity and wobble compensation Software for an automatic concentricity and wobble compensation for tools with cylindrical surfaces. It makes automatically a revaluation of the tool centerline of tools with cylindrical surfaces. The newly calculated centerline is a basis for further diameter- and length measurements.

DNC data input/output

Data Output
Measure and output tool lists

Data Input / Output
For the input and output of control-oriented data

CNC output formats
Control-specific calculation of actual data

DNC Interfaces
Interfaces to exchange target / actual tool data

Optional Softwares

	Radius contour ťconturŤ Measuring program for end milling cutters with corner or full radius to measure the radius in any adjustable angle range. During measurement analysis the nominal and actual radius as well as the different measuring points of the contour (by using a tolerance range) are graphically displayed. Measured values such as the centre of a circle, transition intersection, the maximum external and internal deviation with the corresponding angle positions and more are also displayed.

	Chip space scanning Software for automatic chip space scanning of tools. Graphic output with editable and measuring function.

	Tool inspection and measurement ťmetisŤ Software for universal measuring of contours, radii, angles, distances, wear, in incident light and for documentation

	ťmetisŤ Generator Software to create automatic ťmetisŤ-measuring procedures/measuring programs. The generator stores every work step, for example creation of measuring elements, automatic measurement, switchover of display and thus creates a fully automatic measuring program. Tool inspection and measurement ťmetisŤ required

	ťmetisŤ Interpreter Software for the automatic execution of ťmetisŤ-measuring programs in the ťpilot 3.0Ť-measuring program ambience. Tool inspection and measurement ťmetisŤ is not required

	Contour measuring ťlassoŤ With the contour measuring ťlassoŤ every tool or workpiece geometries can be scanned, measured and analysed by a nominal/actual comparison. Nominal/actual comparison, distance measurement, zoom and print function are only a few possibilities which can be carried out by using ťlassoŤ. A basis-CAD-function is integrated into this program, in order to process, measure and manage scanned contours.

	Editable test report ťapusŤ Documented quality and dimensioned drawings with variable layout

	Automatic cutting edge inspection ťa.e.c.Ť Enabling simultaneous inspection and measurement

	Drawing generator ťsinopeŤ Software for automatic generation of a tool drawing from measured actual values of tool/tool steps with dimensioning. After the measurement is carried out the software then calculates the theoretical contour of the tool by means of the individual steps. Via the quick-scan-function the tool contour or a free selectable sector can additionally be scanned and the actual contour can thus be adapted.

Options: Tool Identification ťpilot 3.0Ť

	Manual read-/write station (Mechanics) • Separate, external read/write station for tool identification - for optional mountings on ZOLLER presetter and measuring machines for manual reading/writing of tool ID chips • Version is suitable for chips in pullstuds and driving slot of tool systems • Changeable holding fixtures for steep taper, shaft taper, Capto etc. • Hard- and software for tool identification not included

	Plastic insert MSLE • For steep taper SK • For hollow shank taper HSK • For Capto and many more

	Automatic read/write station (driving slot) HV (Mechanics) • Automatic height adjustment to compensate the different positions of tool ID chips in driving slot of tools • Pneumatic control for read/write activities

	Tool identification (Hardware) • Hardware tool identification consisting of evaluation electronics, read/write head and connection cable • Available for Balluff, Bilz, Euchner, Mazak, Pepperl&Fuchs, Kennametal, Big Daishowa, and many more

	Automatic positioning Tool ID • Software to position the turnable tool holding fixtures automatically and to read/write on the tool ID chip in the driving slot of the tool • Autofocus and rotation generator ťRODŤ are necessary

	Tool ID write-/readable systems (Software) • Software tool identification for read/write systems • Software to read the code carrier (chip) and to automatically select the tool out of the tool library or the tool list • Software to write on the code carrier with the opportunity to read and edit

	Tool ID string (Software) • String (data string) in standard version. Tool nominal data and actual measured X and Z values are written onto chip according to customer requirements • Additional costs for special models with arithmetic operation

Accessories

	15 TFT colour display ťsatellitŤ • Additional 15-TFT display for industrial use (without touchscreen) for extra display of cutting edge illustration, counter and cutting edge shape • Light metal casing incl. hard- and software • EMC-tested • Suitable for shop floors (illustration shows 3-axes-version - option)
	Printer for labels • Printer for thermal-adhesive labels in plain text and barcode • Resolution 300 dpi, printing width 60 mm • USB-interface • Mains voltage 100 to 240 Volt
	Laser printer lists/graphics colour • Colour laser printer for hard copies of test reports and lists • 32MB storage • Print speed up to 16 pages per minute • Maximum resolution 2.400 X 600 dpi • Universal paper box for 150 pages (DIN A4 and smaller) • USB-interface • Mains voltage 230 Volt • Can also be used for monochrome printer
	Board for laser printer • To fix on machine table • Unneccessary for label printer
	Adapter board • For tool post, adapter, clamping elements, zero gauges and many more • To fix on the left side of the machine table
	Standing support • Stabile, black epoxy coated steel construction • Gas-filled spring device cover for the protection of dust and dirt • Low-maintenance polyurethane foam, breadth 320 mm • Adjustable height 680 to 920 mm
	Barcode reader • Barcode reader to memorize the article number • Big reading distance, high scanning speed, ergonomic and a design for industrial use • Readable codes: Code 2/5 family, Code 39, EAN/UPC, EAN 128, Code 128, Code 93, CODABAR, TELEPEN, PLESSEY, Code 49, Code MSI, Code Delta IBM, Code 11,CODABLOCK, Code 16K, ISBN/ISSN, ISBT 128 • For barcodes with width of < 80 mm

We have the right to make technical changes.

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