GP SYSTEM (SINGAPORE) PTE LTD - ZOLLER

   * Presetter and measuring machine to preset and measure tools for drills, milling
      machines, transfer- and turning machines as well as machining centres
   * Pneumatic slide clamping for X- and Z-axis. One-hand operating handle for
      measuring slide adjustment without the smallest effort
   * Bellow cover on guide- and measuring systems
   * Brands like Heidenhain Measuring system, Bosch-Pneumatic, THK-Guide systems,
      Sony-Camera, Motorola-/Intel-Processor stand for reliability, longevity, low
      maintenance costs and steady quality

Available range:	ťsmile 400Ť	ťsmile 400/6Ť	ťsmile 600Ť	ťsmile 600/4Ť	ťsmile 800Ť
Measuring Z	400 mm	400 mm	600 mm	600 mm	800 mm
Measuring X	200 mm	300 mm	300 mm	200 mm	300 mm
Diameter	400 mm	600 mm	600 mm	400 mm	600 mm
Snap gauge Ř	-	100 mm	100 mm	-	100 mm

Accuracy				Pnuematics
Concentricity	2 ľm	Display	1 ľm	Compressed Air	4 6 bar
Presetting	2 ľm	Repeating Accuracy	2 ľm	Condition	dry, lightly oiled

High precision spindle SK 50
• Concentricity truth 0.002 mm
• Pneumatic spindle clamping
• Spindle nose with integrated calibration edge
• Indexing device 4 x 90° for the positioned holder for tools of turning machines
• Membrane keyboard for power operated spindle brake and index locking
device on the high precision spindle

Option: High precision spindle SK 50 with Vacuum Clamping

Adapters (Options + Accessories)

Adapter SK 50 / steep taper
• To fix tool shanks with steep taper DIN 69871
• Integrated calibration edge

SK-size	Loss in Z	SK-size	Loss in Z
SK 10	20 mm	SK 30	20 mm
SK 15	20 mm	SK 35	20 mm
SK 20	20 mm	SK 40	20 mm
SK 25	20 mm	SK 45	20 mm

Adapter SK 50 / VDI-straight shank
• To fix tools with VDI straight shank DIN 69880
• Manual tool holder clamping
• Integrated calibration edge

VDI-size	Loss in Z	VDI-size	Loss in Z
VDI 16	80 mm	VDI 40	85 mm
VDI 20	80 mm	VDI 50	95 mm
VDI 25	80 mm	VDI 60	105 mm
VDI 30	85 mm	VDI 80	175 mm

Adapter SK 50 / HSK
(without tool clamping)
• To fix tool shanks with hollow shank taper
HSK DIN 69893
• Face contact for HSK-tool holding fixture
• Integrated calibration edge

HSK-size	Loss in Z	HSK-size	Loss in Z
HSK 32-40	50 mm	HSK 63-80	50 mm
HSK 40-50	50 mm	HSK 80-100	60 mm
HSK 50-63	50 mm	HSK 100-	100 mm

Adapter SK 50 / HSK A/C/E-B/D/F
(with tool clamping)
• To fix tool shanks HSK DIN 69893 with and
without cooling tube
• Manual eccentric clamping
• Integrated calibration edge

HSK-size	Loss in Z	HSK-size	Loss in Z
HSK 32-40	75 mm	HSK 63-80	75 mm
HSK 40-50	75 mm	HSK 80-100	105 mm
HSK 50-63	75 mm	HSK 100-	105 mm

Electronics ťsaturn setŤ

Hardware

•	Electronics and image processing technology all-in-one with graphic operating screen ZOLLER ťG.U.I.Ť (Graphic User Interface)
•	Interface Centronics
•	Interface V.24 RS232C
•	32bit Motorola computer
•	Sony-camera, telecentrical objective from Jena
•	12.1 TFT-colour display with Touchscreen operation, EMC-tested, suitable for the use on shop floors

	12.1 TFT-colour display
	Dynamic cross-hairs and automatic recognition of the measuring range
	Maxcontour ťC.R.I.S.Ť
	Clear presentation of the measuring results

Standard Functions

•	Clear presentation of the tool cutting edge and instruction in the 12.1 TFT-monitor
•	Operation via Touchscreen, mouse and keyboard are not necessary!
•	Dynamic cross-hairs for automatic measurement and manual presetting of tools
•	Automatic recognition of the measuring range
•	Automatic measurement of tools of all types. Also cutting edge shape > 90° in one, two, three and/or four quadrants
•	Five automatic measuring results: length, diameter, cutting edge radius and two angles on the tool cutting edge
•	Measuring results are independent of the operator = ľ-precise measuring
•	Real time representation of the measuring values in X and Z
•	Projector function
•	Analogue display to focus the tool cutting edge, highest point
•	Tool management for at least 300 tools
•	Adapter management for 99 zero points
•	Automatic zero point monitoring avoids crashes and waste
•	Radius, diameter, difference dimension, incremental dimension or counter stop function can be selected for both axes
•	Switch between mm / inch
•	Display accuracy 0.001 mm
•	Maxcontur ťC.R.I.S.Ť to determine the effective cutting area of multi-blade and helical tools as well as grinding wheels
•	Measuring sequence biggest cutting edge to measure multiblade tools on maximum size, concentricity and run out. Illustration in list form
•	Cutting edge inspection to check the condition of the cutting edges/wearing
•	Integrated information- and help system with operation and technology information in text form as well as in graphical form
•	Simple operation, only a minimum of training is required

	Electronics ťsaturn setŤ table version Electronics installation ťsaturn setŤ with holding device on machine table or directly on work bench
	Electronics ťsaturn setŤ fixed to support arm Fixing of electronics ťsaturn setŤ with support arm on machine table Electronics ťsaturn setŤ fixed to support arm/keyboard Fixing of electronics ťsaturn setŤ with support arm on machine table and with holding device for MFII-keyboard (keyboard is not represented)
	Machine table ťsaturn setŤ • Levelling elements for accurate and safe set up of ZOLLER presetter and measuring machines ťsmile 400/600/800Ť • Support arm for electronics ťsaturn setŤ • Machine table required for ťsmile 800Ť!

Electronics ťpilot 3.0Ť

Hardware

•	Electronics DELL Optiplex ťpilot 3.0Ť 2-axes MUI
•	Operating system Windows XP-Professional with Multilingual User Interface (MUI)
•	Pentium-4 computer with at least 3,0 GHz, Hyperthreading Technology, 1024 MB main storage
•	1 network connection onboard 10/100/1000 MBit
•	1 Centronics-interface
•	1 RS232-interface
•	8 interfaces USB 2.0
•	DVD-RW-drive for data backup
•	Hard disk with at least 80 GByte
•	17 TFT-colour display with fl exible operation via keyboard, mouse or Touchscreen
•	Support arm for 17 TFT-colour display
•	Image-Software for the backup of the hard disk
•	VGA-graphic onboard

	12.1 TFT-colour display
	17 monitor fixed to support arm
	DELL-computer with efficiency electronics in the machine table



	Graphic operating screen

	Automatic recognition of cutting edge shapes

	Measuring sequence biggest cutting edge

	Navigator ťcompassŤ

	Dynamic cross-hairs

	Cutting edge inspection

Standard Functions

•	.NET Framework technology
•	Graphic operating screen
•	Automatic recognition of cutting edge shape and measuring range
•	Dynamic cross-hairs, Projector function
•	InPicture-measuring and zoom
•	Measurement of real time
•	Analogue, coloured focusing display
•	Automatic transmitted light regulation
•	Adapter management for 9.999 zero points and graphic display for calibration
•	Management for at least 15.000 tools
•	Automatic zero point monitoring
•	Machine management with all data for an accurate measuring and presetting of tools
•	Radius, diameter, difference dimension, incremental dimension or counter stop function can be selected for both axes
•	Touchscreen-, mouse- and keyboard operation
•	Switch between mm / inch
•	Display accuracy 0.001 mm
•	Cutting edge inspection with adjustable intensity of light
•	Identification number-generator
•	Library for tool descriptions
•	Tolerance check for all measuring results
•	User management, Setup System
•	Concentricity measurement cutting edges
•	Measuring sequence biggest cutting edge
•	Maxcontur ťC.R.I.S.Ť, Multifunctional workstation
•	Standard measuring programs: • Oversized radii • Theoretical point over cutting edge shape • Angle over measuring points • Radius over measuring points • Length/radius on chamfer and many more
•	Navigation system ťcompassŤ for manual axis adjustment for a fast and safe positioning of the nominal value
•	Performance capability test for measuring machines ťtethysŤ
•	Acceptance record
•	Printing of labels, lists and protocols
•	SoftwareViewer Powerpoint, Word, Excel (MSŽ), AutodeskŽ, Design Review (CAD 2/3D)
•	Help system, Remote maintenance
•	and many more

Machine table ťpilot 3.0Ť
• Levelling elements for accurate and safe set up of ZOLLER presetter and
measuring machines ťsmile 400/600/800Ť
• Support arm for electronics ťpilot 3.0Ť
• Machine table included in basic price of ťsmile/pilot 3.0Ť

Options: Tool Identification ťpilot 3.0Ť

	Manual read-/write station (mechanics) • Separate, external read-/write station for tool identification for any assembling on ZOLLER presetter and measuring machines for manual reading and writing of the code-carrier • Version is qualified for chip position in cap-head bolt and driving slot of the tool system • Changeable holding fi xtures for steep taper, hollow shank taper, Capto and many more • Tool identification hard- and software are not included

	Plastic insert MSLE • For steep taper SK • For hollow shank taper HSK • For Capto and many more

	Tool identification (Hardware) • Hardware tool identifi cation consisting of evaluation electronics, read/write head and connection cable • Available for Balluff, Bilz, Euchner, Mazak, Pepperl&Fuchs, Kennametal, Big Daishowa, and many more

	Tool ID write-/readable systems (Software) • Software tool identification for read/write systems • Software to read the code carrier (chip) and to automatically select the tool out of the tool library or the tool list • Software to write on the code carrier with the opportunity to read and edit

	Tool ID string (Software) • String (data string) in standard version. Tool nominal data and actual measured X and Z values are written onto chip according to customer requirements • Additional costs for special values which have to be calculated

Accessories

	Printer for TH-labels (ťsaturn setŤ) (ťpilot 3.0Ť) • Printer for thermal-adhesive labels in plain text and barcode • Centronics-interface, printing width 56 mm, max. printing length 279 mm
	Printer for labels (ťpilot 3.0Ť) • Printer for thermal-adhesive labels in plain text and barcode • Resolution 300 dpi, printing width 60 mm • USB-interface • Mains voltage 100 - 240 Volt
	Printer board fixed to support arm (ťsaturn setŤ) (ťpilot 3.0Ť) • For label printer fi xed to support arm for an ergonomic positioning of the label printer underneath the electronics for an easy removal of the label
	Laser printer lists/graphics colour (ťpilot 3.0Ť) • Colour laser printer for hard copies of test reports and lists • 32MB storage • Maximum resolution 2.400 X 600 dpi • Universal paper box for 150 pages (DIN A4 and smaller) • USB-interface • Mains voltage 230 Volt • Can also be used for monochrome printer
	Board for laser printer (ťsaturn setŤ) (ťpilot 3.0Ť) • To fix on machine table • Unneccessary for label printer
	Centre height measuring device dial gauge (ťsaturn setŤ) (ťpilot 3.0Ť) • Dial gauge 0.01 mm for centre height scanning for normal cutting and overhead cutting tools for turning machines • Available for D400 and D600
	Centre height measuring device - camera (ťpilot 3.0Ť) • For adjustment of the centre height for tool cutting edges • Monochrome camera and ťinScreenŤ-representation in Window-technique • Cross-hairs turnable and movable • Measuring range ą 2.5 mm • Available for D400 and D600
	Key deposit (ťsaturn setŤ) (ťpilot 3.0Ť) • Turret for key deposit • Can be fixed to the machine table or to the support arm • Scope of delivery without key
	Adapter board (ťsaturn setŤ) (ťpilot 3.0Ť) • For tool post, adapter, clamping elements, zero gauges and many more • Can be fixed to the machine table or to the support arm
	Adapter turret (ťsaturn setŤ) (ťpilot 3.0Ť) • For holding fixture of maximum six adapters SK 50 • For storage of keys (scope of delivery without keys) • Can be fixed to support arm

We have the right to make technical changes.

Home | GP Worldwide | Location | E-mail | MTC