GP SYSTEM (SINGAPORE) PTE LTD - ZOLLER

   * Presetter and measuring machine in modular construction
   * Pneumatic slide clamping, electronic fine adjustment
   * One-hand operating handle, Table system with lockable door
   * Bellow cover on guide- and measuring systems
   * Brand products like Heidenhain measuring systems, Bosch-Pneumatic, THK-
      guide systems, Sony-camera and Uhing-drive represent reliability, longevity,
      low maintenance costs and constant quality
   * Electronic micro adjustment (standard)
   * Electronic micro adjustment and manual infi nite micro adjustment (FV-option)
   * CNC-base/joystick-version(CNC-option)

Available range:	Measuring Z	Measuring X	Diameter	Snap gauge Ø
»venturion 450«	450 mm	175 mm	350 mm	100 mm
»venturion 450/6«	600 mm	175 mm	350 mm	100 mm
»venturion 450/8«	800 mm	175 mm	350 mm	100 mm
»venturion 600« ¹⁾	600 mm	220 mm	440 mm	200 mm
»venturion 600/8« ¹⁾	800 mm	220 mm	440 mm	200 mm
»venturion 600/10« ¹⁾	1000 mm	220 mm	440 mm	200 mm
»venturion 800/6« ²⁾	600 mm	500 mm	1000 mm	200 mm
»venturion 800« ²⁾	800 mm	500 mm	1000 mm	200 mm
»venturion 800/10« ²⁾	1000 mm	500 mm	1000 mm	200 mm
»venturion 800/12« ²⁾	1200 mm	500 mm	1000 mm	200 mm
*1) »venturion 600« deliverable with diameter 540 mm and snap gauge Ø 100 mm*
*2) »venturion 800« deliverable with diameter 1200 mm without snap gauge*

Accuracy				Pnuematics
Concentricity	2 µm	Display	1 µm	Compressed Air	6 bar ±10% ¹⁾
Presetting	2 µm	Repeating Accuracy	2 µm	Condition	dry, lightly oiled
				*1) depends on tool holding fixture spindle*

	High precision spindle SK 50 / Vacuum • Concentricity truth 0.002 mm • Pneumatic spindle clamping • Vacuum clamping device • Spindle nose with integrated calibration edge • Indexing device 4 x 90° • Membrane keyboard for all power operated functions on the HP-spindle • Ergonomic hand wheel for manual focusing
	High precision spindle »A.C.E.« • Concentricity truth 0.002 mm • Tool post quick change device • Universal, power operated tool clamping for tools with steep taper, ANSI, CAT, MAS-BT, HSK, Capto, KM • Tool post-changing accuracy 0,001 mm, change-over time max. 10 sec. • Indexing device 4 x 90° • Membrane keyboard for all power operated functions on the HP-spindle • Ergonomic hand wheel for manual focusing

Adapters for High precision spindle SK 50 / Vacuum (Options + Accessories)

Adapter SK 50 / steep taper
• To fix tool shanks with steep taper DIN 69871
• Integrated calibration edge

SK-size	Loss in Z	SK-size	Loss in Z
SK 10	20 mm	SK 30	20 mm
SK 15	20 mm	SK 35	20 mm
SK 20	20 mm	SK 40	20 mm
SK 25	20 mm	SK 45	20 mm

Adapter SK 50 / VDI-straight shank
• To fix tools with VDI straight shank DIN 69880
• Manual tool holder clamping
• Integrated calibration edge

VDI-size	Loss in Z	VDI-size	Loss in Z
VDI 16	80 mm	VDI 40	85 mm
VDI 20	80 mm	VDI 50	95 mm
VDI 25	80 mm	VDI 60	105 mm
VDI 30	85 mm	VDI 80	175 mm

Adapter SK 50 / HSK A/C/E-B/D/F
(without tool clamping)
• To fix tool shanks with hollow shank taper
HSK DIN 69893
• Face contact for HSK-tool holding fixture
• Integrated calibration edge

HSK-size	Loss in Z	HSK-size	Loss in Z
HSK 32-40	50 mm	HSK 63-80	50 mm
HSK 40-50	50 mm	HSK 80-100	60 mm
HSK 50-63	50 mm	HSK 100-125	100 mm

Adapter SK 50 / HSK A/C/E-B/D/F
(with tool clamping)
• To fix tool shanks HSK DIN 69893 with and
without cooling tube
• Manual eccentric clamping
• Integrated calibration edge

HSK-size	Loss in Z	HSK-size	Loss in Z
HSK 32-40	75 mm	HSK 63-80	75 mm
HSK 40-50	75 mm	HSK 80-100	105 mm
HSK 50-63	75 mm	HSK 100-125	105 mm

Adapters for High precision spindle »A.C.E.« (Options + Accessories)

Tool post steep taper (I)
• To fix tool shanks with steep taper DIN 69871
• Integrated calibration edge
• Changing accuracy 0.001 mm
• Suitable for automatical lengthways
setting »ASZA«

SK-size	Loss in Z	SK-size	Loss in Z
SK 20 ¹⁾	50 mm	SK 40	0 mm
SK 25 ¹⁾	0 mm	SK 45	0 mm
SK 30	0 mm	SK 50	0 mm
SK 35 ¹⁾	0 mm	*1) Special Size*

Tool post HSK A/C/E-B/D/F
• Power-operated tool clamping
• Suitable for tool ID
• Integrated calibration edge
• Changing accuracy 0.001 mm
• Changing time 10 sec.
• Suitable for automatical lengthways
setting »ASZA«

HSK-size	HSK-size
25 - 32	63 - 80
32 - 40	80 - 100
40 - 50	100 - 125
50 - 63	125 - 160

Tool post Sandvik Capto
• Power-operated tool clamping
• Integrated calibration edge
• Changing accuracy 0.001 mm
• Change-over time 10 sec.
• Suitable for automatical lengthways
setting »ASZA«

Size Capto	Size Capto
3	6
4	8
5

Tool post Kennametal UTS
• Power-operated tool clamping
• Integrated calibration edge
• Changing accuracy 0.001 mm
• Change-over time 10 sec.

Size KM / UTS	Size KM / UTS
32	63
40	80
50	100

Tool post VDI straight shank
• To fix tools with VDI tool shank DIN 69880
• Automatic tool clamping
• Integrated calibration edge
• Changing accuracy 0.001 mm

VDI-size	Loss in Z	VDI-size	Loss in Z
VDI 16	90 mm	VDI 40	99 mm
VDI 20	95 mm	VDI 50	105 mm
VDI 25	95 mm	VDI 60	120 mm
VDI 30	95 mm

Electronics »pilot 3.0«

Hardware

•	Control- and measuring electronics in 2-axes version
•	Operating system Windows XP-Professional with Multilingual User Interface (MUI)
•	IPC-computer with at least 3.2 GHz
•	CE-specification (Europe) and FCC class A (USA) verifiable
•	Hyperthreading Technology
•	Heat-Pipe with 6 embedded Copper-Pipes for an ideal cooling of our processor
•	1 Centronics interface
•	3 RS232 interfaces, 8 interfaces USB 2.0
•	DVD-RW-drive for data backup
•	Hard disk with minimum 80 GByte
•	Image-Software for hard disk backup
•	Industrial filter according to EN 779
•	Special cooling system makes working possible at ambient temperatures up to 50°C without loss of power
•	Exclusive use of special industrial components
•	Temperature-, fan- and hard disk monitoring
•	17“ TFT colour display, EMC-tested, industrial housing
•	Flexible handling via keyboard, mouse and touchscreen
•	Measurement in real time, 35-fold magnification
•	Efficiency factor (PFC) revised power supply for 100 - 240 V
•	Cockpit for 17“ TFT-monitor, keyboard, mouse, storing places - incl. USB-connection

	17“ TFT monitor with industrial housing

	IPC computer and processor cooling

	»cockpit« for monitor, keyboard, mouse, storing places



	Graphic operating screen

	Automatic recognition of cutting edge shapes

	Measuring sequence biggest cutting edge

	Navigator »compass«

	Dynamic cross-hairs

	Cutting edge inspection

Standard Functions

•	.NET Framework technology
•	Graphic operating screen
•	Automatic recognition of cutting edge shape and measuring range
•	Dynamic cross-hairs, Projector function
•	InPicture-measuring and zoom
•	Measurement of real time
•	Analogue, coloured focusing display
•	Automatic incident light setting
•	Adapter management for 9.999 zero points and graphic display for calibration
•	Management for at least 15.000 tools
•	Automatic zero point monitoring
•	Machine management with all data for an accurate measuring and presetting of tools
•	Radius, diameter, difference dimension, incremental dimension or counter stop function can be selected for both axes
•	Touchscreen-, mouse- and keyboard operation
•	Switch between mm / inch
•	Display accuracy 0.001 mm
•	Cutting edge inspection with adjustable intensity of light
•	Identification number-generator
•	Library for tool descriptions
•	Tolerance check for all measuring results
•	User management, Setup System
•	Concentricity measurement cutting edges
•	Measuring sequence “biggest cutting edge”
•	Maxcontur »C.R.I.S.«, Multifunctional workstation
•	Standard measuring programs: • Oversized radii • Theoretical point over cutting edge shape • Angle over measuring points • Radius over measuring points • Length/radius on chamfer and many more
•	Navigation system »compass« for manual axis adjustment for a fast and safe positioning of the nominal value
•	Performance capability test for measuring machines »tethys«
•	Acceptance record
•	Printing of labels, lists and protocols
•	SoftwareViewer Powerpoint, Word, Excel (MS®), Autodesk®, Design Review (CAD 2/3D)
•	Help system, Remote maintenance
•	and many more

Axle Drives

	Autofocus • Mechanics, hard- and software to focus tool cutting edges automatically, independent of the operator and process-reliable • Fully automatic measuring of multi-insert cutting tools (run of cutting edges) • Automatic rotation for Maxcontur »C.R.I.S.«

	Rotation generator »ROD« / 3-axis-electronic • Mechanics, hard- and software for display and analysis of rotatory axis via rotation generator »ROD«, e.g. to measure the pitch or helical pitch and others more

	CNC-base/joystick »a.e.p.« • Automatic search run and positioning of tool cutting edges in length Z and diameter X (only in connection with autofocus) • Driven/automatic positioning of measuring slide to the tool cutting edge • »pilot 3.0 virtual joystick« with continous speed control • Automatic positioning to nominal value Z/X according to specification of nominal value in »pilot 3.0« • Linear, CNC-driven basic version

Stop system / lengthways setting

	Stop system „Z“ »ASZA« • Automatic tool length setting in Z-direction (suitable for tool chuck with through hole without adjusting screw) • Lengthways stop quick changeable, 3 lengthways stops included in standard version • Deliverable for high precision spindle »A.C.E.«

	Stop system „Z“ »ASZA/MQL« • Automatic tool length setting in Z-direction with rotatory additional drive to adjust the MQL-screws (MQL-shrinking chuck with through hole for hexagonal pin) • Lengthways stop quick changeable, 2 lengthways stops included in standard version for SW 4.0 and 5.0 • Deliverable for »A.C.E.«-spindle • Suitable for shrinking chucks with MQL according to specifi cation Audi-Daimler MBN 10387/1

	Centre height measuring device • For measuring and presetting of centre height • Monochrome camera and »inScreen«-representation in Windowtechnique • Crosshairs turnable and movable, measuring range Y= ± 2.5 mm • Software »inScreen« • Measurable snap gauge diameter is limited: »venturion 450« RD= 60 mm »venturion 600« RD= 100 mm (for D 540 mm RD= 80 mm) »venturion 800« RD= 200 mm • Not deliverable in connection with tool inspection

Tool inspection

	Tool inspection • Manual swivelling device for axial and radial measuring of tool via incident light with monochrome CCD-camera and for measuring and presetting of tools on centre height • Measurable snap gauge diameter is limited: »venturion 450« RD= 35 mm »venturion 600/800« RD = 80 mm • Measuring range is limited: »venturion 600« D = 350 mm • Software »inScreen« • 50-fold magnification, LED-incident light, adjustable intensity

	»metis« Generator • Software to generate automatic measuring procedure out of »metis« • Tool inspection and measurement »metis« is necessary

	»metis« Measuring program interpreter • Software for the automatic execution of »metis«-measuring programs in the »pilot 3.0«-measuring program ambience • Tool inspection and measurement »metis« is not necessary

Options: Tool Identification »pilot 3.0«

	Manual read-/write station (Mechanics) • Separate, external read/write station for tool identification - for optional mountings on ZOLLER presetter and measuring machines for manual reading/writing of tool ID chips • Version is suitable for chips in pullstuds and driving slot of tool systems • Changeable holding fixtures for steep taper, shaft taper, Capto etc. • Hard- and software for tool identification not included

	Plastic insert MSLE • For steep taper SK • For hollow shank taper HSK • For Capto and many more

	Automatic read/write station (driving slot) HV (Mechanics) • Automatic height adjustment to compensate the different positions of tool ID chips in driving slot of tools • Pneumatic control for read/write activities

	Tool identification (Hardware) • Hardware tool identification consisting of evaluation electronics, read/write head and connection cable • Available for Balluff, Bilz, Euchner, Mazak, Pepperl&Fuchs, Kennametal, Big Daishowa, and many more

	Automatic positioning „Tool ID“ • Software to position the turnable tool holding fixtures automatically and to read/write on the tool ID chip in the driving slot of the tool • Autofocus and rotation generator »ROD« are necessary

	Tool ID write-/readable systems (Software) • Software tool identification for read/write systems • Software to read the code carrier (chip) and to automatically select the tool out of the tool library or the tool list • Software to write on the code carrier with the opportunity to read and edit

	Tool ID string (Software) • String (data string) in standard version. Tool nominal data and actual measured X and Z values are written onto chip according to customer requirements • Additional costs for special models with arithmetic operation

Accessories

	15“ TFT colour display »satellit« • Additional 15“-TFT display for industrial use (without touchscreen) for extra display of cutting edge illustration, counter and cutting edge shape • Light metal casing incl. hard- and software • EMC-tested • Suitable for shop floors (illustration shows 3-axes-version - option)
	Printer for TH-labels • Printer for thermal-adhesive labels in plain text and barcode • Print density 8 dots/mm, print width 108 mm, max. print repeat range 1000 mm • USB interface • Mains voltage adaptation 100 to 240 Volt
	Printer for labels • Printer for thermal-adhesive labels in plain text and barcode • Resolution 300 dpi, printing width 60 mm • USB-interface • Mains voltage 100 to 240 Volt
	Laser printer „lists/graphics“ colour • Colour laser printer for hard copies of test reports and lists • 32MB storage • Print speed up to 16 pages per minute • Maximum resolution 2.400 X 600 dpi • Universal paper box for 150 pages (DIN A4 and smaller) • USB-interface • Mains voltage 230 Volt • Can also be used for monochrome printer
	Board for laser printer • To fix on machine table • Unneccessary for label printer
	Adapter board • For tool post, adapter, clamping elements, zero gauges and many more • To fix on the left side of the machine table
	Standing support • Stabile, black epoxy coated steel construction • Gas-filled spring device cover for the protection of dust and dirt • Low-maintenance polyurethane foam, breadth 320 mm • Adjustable height 680 to 920 mm
	Barcode reader • Barcode reader to memorize the article number • Big reading distance, high scanning speed, ergonomic and a design for industrial use • Readable codes: Code 2/5 family, Code 39, EAN/UPC, EAN 128, Code 128, Code 93, CODABAR, TELEPEN, PLESSEY, Code 49, Code MSI, Code Delta IBM, Code 11,CODABLOCK, Code 16K, ISBN/ISSN, ISBT 128 • For barcodes with width of < 80 mm

We have the right to make technical changes.

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