W 3108 | W 6120 | W 612 | W 612 wiper |
|
Application recommendations Inserts |
Grade matrix Grade selection Chipbreaker recommendation |
Carbide / carbide coated / PCD / CBN Chipbreaker ―――――― |
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Cutting material |
Grade composition | Workpiece material | ||||||||
Grade code |
Substrat |
Coating |
Steel
|
Stainless steel
|
Cast iron
|
Nonferrous materials
|
Heavy machinable
materials |
Hardened steel
|
||
K10 | K10 | uncoated | n | n | n | |||||
Chipbreaker ――――――――― | ―― | ― | -1000 -1045 |
-1620 -1645 |
-1620* -1645 |
|||||
G12 | K10 | TiAlN Multilayer PVD | n | t n | t n | |||||
Chipbreaker ――――――――― | ― | -1000 -1045 |
-1000 -1045 |
-1620 -1645 |
||||||
G16 | P40 | TiAlN Multilayer PVD | n | n | n | |||||
Chipbreaker ―――――――― | -1045 -1000 |
-1045 -1000 |
-1045 -1000 |
|||||||
G26 | P40 | TiN CVD | n | n | n | |||||
Chipbreaker ―――――――― | -1045 -1000 |
-1045 -1000 |
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PCD 10 | Grain size 10 μm | t n | ||||||||
Chipbreaker ――――――――― | ―― | ―― | ― | -0045 -1045 |
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PCD 30 | Mixed grain | n | t n | |||||||
Chipbreaker ―――――――― | -0045 | -0045 -1045 |
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CBN 40 | t | t | ||||||||
Chipbreaker ――――――――― | ―― | ― | -0000 | |
-0000 | |||||
CBN 80 | high CBN-content | n | t | t | ||||||
Chipbreaker ―――――――― | -0000 | |
-0000 | -0000 | ||||||
= very good applicable = applicable = not applicable = for Titanium t = dry n = wet Further cutting materials, coatings and geometries on request. |
Application for PCD-Inserts | |||
Application | Ordering number | ||
- High surface quality | ❙ | W 3108-0314 0045 N | |
- Stable conditions | ❙ | W 6120-0318 0045 N | |
❙ | W 6127-0318 0045 R | ||
W 6127-0318 0045 L | |||
- High surface quality | ❙ | W 3108-0314 1045 N | |
- Higher cutting depths | ❙ | W 6120-0318 1045 N | |
- Instable conditions | ❙ | W 6127-0318 1045 R | |
❙ | W 6127-0318 6445 R | ||
W 6120-0118 6245 R | |||
- High surface quality - Very instable components |
W 6125-0118 6645 R | ||
- Very high surface quality (mixed assembly |
❙ |
W 6127-0315 0045 R W 6120-1000 0445 R |
|
- Defined surface quality | ❙ ❙ ❙ ❙ ❙ |
W 3108-0414 0000 N W 6120-0418 0000 N W 6127-0418 0000 R W 6127-0418 0000 L W 6127-0318 0000 R W 6127-0218 0000 R |
|
- Defined surface quality with very instable components |
❙ |
W 6127-0301 0045 R W 6127-0305 6445 R |
Application recommendations for PCD-Inserts | |||
Application | Grade code | ||
- Aluminium with low Si-content - high cutting speed - high surface quality |
PCD 10 | ||
- Aluminium with high Si-content - abrasive nonferrous-materials - very high cutting speed |
PCD 30 | ||
- Sintersteel - CGI-machining |
PCD 30 |
|