Zoller PowerShrink

ZOLLER »powerShrink« is the inductive shrink-clamping unit for HSS and carbide tools. Clamping and unclamping tools in record time and saving energy and conserving tool holders. You get all these benefits with the inductive »powerShrink« heat shrink system. When developing this device, ensuring maximum energy efficiency as well as a fast and reliable shrinking process was very important for ZOLLER – allowing more profitability in your production. With the »powerShrink« machine series, you increase production efficiency.

With »powerShrink« by ZOLLER, you benefit from an induction system that is perfectly aligned to your heat shrink tool holder, the technologically-perfected cooling systems and the ergonomic and simple operator guidance with the aid of the innovative LED-controlled ZOLLER »actbyLight« operating concept.

»actbyLight« guides you safely through the clamping process and includes the LED-controlled operating concept »shrinkbyLight« on the induction coil and »coolbyLight« on the cooling system.

With »powerShrink« by ZOLLER, you cool with maximum efficiency. The five cooling bells for standard shrink fit tool holders, from DØ 3 mm to DØ 32 mm, ensure fast, consistent cooling thanks to their intelligent design and integrated contact cooling. Your shrink fit tool holders are protected and true run-out accuracy is maintained.

Technical data		Technical data
Alternating Current	400 V 3 ̴ / N / PE	Compressed air supply	6 - 8 bar (87 - 116 psi)
Connection	Socket with protective ground contact	Operating pressure of the pneumatics	6 bar (87 psi)
Power	15 kVA	Quality of compressed air	dry, lightly oiled
Frequency	50 / 60 Hz	Ambient temperature during operation	5 - 35 °C
Circuit breaker	6 A (thermal)	Relevant humidity during operation	10 - 90 % (non-condensing)
		Use in operations	Interiors
Noise	During operation the product reaches a noise level of < 45 dbA. When using the printer, which is available as an option, the noise level may briefly rise to < 54 dbA according to DIN EN ISO 1683:2015- 09.

Technical data	Height	Width	Depth	Weight	Shrinkable Tool Length
»powerShrink 400« as workbench version	1040 mm 40.95 inch	1067 mm 42.01 inch	640 mm 25.2 inch	143 kg 315 lbs	460 mm 18.11 inch
»powerShrink 400« with table	1755 mm 69.09 inch	1074 mm 42.28 inch	645 mm 25.39 inch	284 kg 626 lbs	460 mm 18.11 inch
»powerShrink 600«	1920 mm 75.59 inch	1420 mm 55.91 inch	622 mm 24.49 inch	410 kg 903.8 lbs	600 mm 23.62 inch
Maximum opening diameter of the induction coil with shielding washer Available in 5 sizes (D 3 mm to D 32 mm)			50 mm	1.96 inch
Maximum opening diameter of the induction coil with »varOct« shielding system			45.8 mm	1.80 inch
Maximum tool weight			20 kg	44 lbs
Shrink-clampable diameter with 14 kVA induction coil			3 – 32 mm	0.12 - 1.26 inch
Shrink-clampable diameter with 22 kVA induction coil with reinforced heat shrink holders »powerShrink 600« only			16 – 50 mm	0.63 - 1.97 inch

»powerShrink 400« »powerShrink 600«
Device Versions
Workbench version	Default	Not possible
Table version	Optional	Default
Table with four rollers and handle for mobile installation	Optional	Not possible
Operation
Membrane keypad	Default	Not possible
12.5” TFT color monitor with touch operation	Optional	Default
Shrink-Clamping Module
Induction coil axis with pneumatic release of the axis clamp	Default	Default
Induction coil with shielding washers	Default	Default
Induction coil with shielding washers and »shrinkbyLight« operator guidance	Optional	Optional
Induction coil with »varOct« manual shielding system	Optional	Optional
Induction coil with »varOct« manual shielding system and »shrinkbyLight« operator guidance	Optional	Optional
Induction coil with »varOct« automatic shielding system and »shrinkbyLight« operator guidance	Optional ¹	Optional
14 kVA induction coil	Default	Default
22 kVA induction coil	Not possible	Optional ²
Quick exchange interface	Not possible	Optional
Flue gas suction device	Optional	Optional
Operating handle left	Default	Default
Operating handle right/both sides	Optional	Optional
¹ In connection with 12.5” TFT color monitor with touch operation ² In connection with quick exchange interface

»powerShrink 400« »powerShrink 600«
Cooling Module
Cooling system	Not possible	Default
Cooling sockets standard	Default	Default
Cooling sockets with »coolbyLight« operator guidance and temperature monitoring	Optional ¹	Optional
Cooling sockets guide with fixing mechanism	Default	Default
Linear cooling socket guide with push-to-release mechanism	Not possible	Optional
»zStream« air cooling	Optional ³	Optional ⁴
Cooler manager	Optional ⁵	Optional
Software
ZOLLER »pilot« operating software	Optional ¹	Default
Self-explanatory, graphic function areas	Optional ¹	Default
Color animated status indicators	Optional ¹	Default
Interface to the »actbyLight« operation concept	Optional	Default
Scan	Optional ¹	Optional
Counting function for shrink-clamping procedures	Optional ¹	Optional
Accessories
Reader	Optional ¹	Optional
Mount and mounting rings	Optional	Optional
Cooling adapters for cooling sockets	Optional	Optional
Washer tray	Optional	Optional
5 divided shielding washers with washer tray	Optional	Optional
Storage board with insert for mounting rings and special cooling adapter	Optional	Optional
Tool tray	Optional	Optional
Glove tray	Default	Default
»toolEx« unclamping fixture	Optional	Optional
»liteSet« length setting system	Optional	Optional
»eQset« integrated length setting system	Optional ⁶	Optional
Brush holder	Optional	Optional
Cleaning brushes for shrink-clamping chuck	Optional	Optional
¹ In connection with 12.5” TFT color monitor with touch operation ³ With 2 cooling stations ⁴ With 3 cooling stations ⁵ In connection with cooling socket/water cooler ⁶ In connection with right operating handle

   Modern design and even more features:
   The software for all-inclusive tool
   measurement

	Flue gas suction device	»zStream« Air Cooling	»eQset« Length Setting System
	Scan function, incl. Code Reader	Membrane keypad for »powerShrink 400«	Set up table for »powerShrink 400«

Mounting pot	Mounting rings	Cooling Adapters for Cooling Sockets
Brush Holder for cleaning brushes	Storage board for mounting rings and special cooling adapters	Coil operating handle
Washer Tray	Glove Tray	Tool Tray
Split shielding discs with tray	»toolEx« Unclamping Fixture	»liteSet« Length Setting System

We reserve the right to make technical changes.