Zoller ToolBalancer

With the »toolBalancer« balancing system, developed and produced by ZOLLER, you can balance your tool holders, complete tools and grinding wheels with high precision. Not only do you get your tools but also your entire production into the perfect balance of sustainability, efficiency and progress. With optimally- and highly-precisely balanced tools, you achieve longer tool life, a longer spindle running time and a better surface quality of your components.

ZOLLER »toolBalancer« makes tool balancing extremely simple: thanks to its ergonomically designed safety cover »twinPanel«, convenient membrane keypad, compartment for balancing adapter and storage in the large work area.

The balancing adapter with center offset is designed with a two-point contact and a pressure element. These features enable a large and more measurable sensor signal and guarantee highly precise balancing results.

The ZOLLER operating software with its structured graphic display guides the operator intuitively through the measuring and balancing process. All balancing applications on 1 to 2 balancing levels are available for use via corresponding software options, such as fixed location compensation with balancing screws or the use of balancing rings or balancing by material removal such as drilling or milling.


Technical data	»toolBalancer 550«	»toolBalancer 750«
Dimensions with integrated control unit (Monitor Bracket)	973 x 806 x 1725 mm 38.2 x 31.7 x 67.8 inch	973 x 806 x 1957 mm 38.2 x 31.7 x 76.9 inch
Dimensions with separate »cockpit« control unit	1518 x 1300 x 1725 mm 59.7 x 51.1 x 67.8 inch	1518 x 1300 x 1957 mm 59.7 x 51.1 x 76.9 inch
Weight of standard version	740 / 730 kg¹ 1631.42 / 1609.37 lbs*	755 / 745 kg¹ 1664.49 / 1642.44 lbs*
Maximum tool length	550 mm / 21.6 inch	750 mm / 29.5 inch
Maximum tool diameter	480 mm / 18.9 inch
Maximum tool weight	30 kg / 66.14 lbs
Maximum spindle speed	1200 rpm
Measuring accuracy	0.4 gmm²
Smallest achievable residual unbalance	0.5 gmm²/kg
Measurement uncertainty (according to DIN 1319) - for measurement on one level - for measurement on two levels	0.4 gmm² 1.0 gmm²
Power / Frequency	720 VA / 50 Hz/ 60 Hz
Circuit breaker	6 A (thermal)
Compressed air supply	6-8 bar / 90-116 psi
Operating pressure of the pneumatics	6.0 bar / 90 psi
Quality of compressed air	dry, lightly oiled
Ambient temperature during operation	5-35 °C
Relevant humidity during operation	5-90 % (non-condensing)
Use in operations	Interiors
¹ with integrated control unit (monitor holder)/with »cockpit« (separate weight approx. 60 kg / 132.28 lbs) ² gmm is the unit used to measure the unbalance. The reason for an unbalance is a rotating mass outside the axis of rotation.


Overview of all options	»toolBalancer 550«	»toolBalancer 750«
Device Equipment
Integrated control unit (Monitor Bracket) with 17" touch monitor and ZOLLER operating software	Optional	Optional
Separate »cockpit« control unit with 17" touch monitor and ZOLLER operating software, including keyboard, mouse and shelves for printer and other accessories	Optional	Optional
»twinPanel« safety cover for maximum safety during balancing	Default	Default
Control cabinet for securely holding all electronic components	Default	Default
Membrane keypad for operating the spindle and cover lock	Default	Default
Emergency stop switch	Default	Default
Storage compartment for balancing adapter	Default	Default
Accessories
Tool identification via hand-held scanner with holder	Optional	Optional
Precision scale (optionally with DAkkS certification)/tool scale	Optional	Optional
Column storage for scale and balancing screw set	Optional	Optional
Laser printer/label printer	Optional	Optional
Shelves for label printer, laser printer, tools	Optional	Optional
Certified calibration rotor	Optional	Optional
Calibration magnets	Optional	Optional
Balancing putty	Optional	Optional
Balancing screw set/balancing rings	Optional	Optional
UPS unit 230 V/750 VA	Optional	Optional
Floor attachment set	Optional	Optional
Balancing adapter (others available on request)
Balancing adapter SK 30/40/50	Optional	Optional
Balancing adapter HSK 32/40/50/63/80/100 A/C/E-B/D/F	Optional	Optional
Balancing adapter PSC 32/40/50/63/80/100	Optional	Optional
Features
»toolBalancer« Operating Software in 25 languages	Default	Default
Touchscreen	Default	Default
Visual insertion aid	Default	Default
Automatic rotation aid	Default	Default
Laser marking	Default	Default
Balancing in one plane	Default	Default
Balancing in two planes	Default	Default
Handling balancing	Default	Default
Type-specific handling balancing	Default	Default
“Fixed locations” balancing position	Default	Default
“Polar distribution” balancing position	Default	Default
“Various weights” balancing correction	Default	Default
“Move weights” balancing correction	Default	Default
“Radial drilling” balancing correction	Default	Default
“Milling” balancing correction	Default	Default
Label printer	Default	Default
Protocol printing	Optional	Optional
Measurement data export	Optional	Optional
User administration	Optional	Optional
“Axial drilling” balancing correction	Optional	Optional
Handling balancing PSC holders	Optional	Optional
Density function	Optional	Optional
Blocked areas	Optional	Optional
Variable measurement time	Optional	Optional

		Intuitive software with graphical user interface for fast and simple balancing in 1 or 2 planes, including comprehensive standard functions. Available in 25 languages
		Balancing in one level To measure and correct for unbalance in one level (static)
		Balancing in two levels To measure and correct for unbalance in two levels (dynamic)

		High-precision Spindle A special design element prevents accidents and damage caused by balancing adapters not screwed into the spindle.
	SK Adapter – SK 30/40/50	HSK Adapter – HSK 32/40/50 HSK 63/80/100 A/C/E-B/D/F	Polygonal Shank Coupling Adapter PSC 32/40/50/63/80/100

	Adapter compartment with swiveling front flap	Separate »cockpit« control unit	»twinPanel« safety cover
	Tool identification via scanner	Shelf for label printer	Tool and precision scale, balancing screw set on a practical stand

We reserve the right to make technical changes.