Zoller Genius

ZOLLER »genius« is the universal measuring machine for cutting tools. From quickly inspecting individual criteria to fully automatic and user independent complete inspections, »genius« checks your tools quickly, simply and with maximum precision. Your measuring results are documented in detail and can be transferred to grinding machines at the touch of a button. This means that the »genius« saves you valuable time in work preparation and programming, eliminates unnecessary reworking and customer complaints, and ensures a quality which will impress both you and your customers. The high precision offered by »genius« is tested in accordance with ISO 17025.

  Sliding Door with Handle
  Ergonomic Single-Hand Operating Device »eQ«
        (ergonomic & quick)
  Transmitted Light Camera with Multi-LED Lighting
  Incident Light Camera with Multi-LED Lighting
  Convenient Membrane Keypad
  Fully Automatic Swiveling Multisensor
        Optic Carrier »orthoScan«
  Separate Electronics
  »pilot 4.0« Measuring Machine Software
  »ace« High-precision Spindle
  »cockpit« Control Unit
  Storage Options

	Maximum tool length Z	Maximum tool diameter D	Maximum snap gauge diameter d	Number of axes	Weight
»genius«	600 mm	400/260 mm	100 mm	5-6	~ 820 kg

Application		Measuring machine configuration
2D parameters Incident light		Spindle
Diameter standard 2–100 mm	Default	High-precision spindle »ace«	Default
Micro tools 0.1–10 mm	Optional	High-precision spindle SK 50	Optional
3D parameter incident light		ROD	Default
Partial	Default	Hollow encoder	Optional
Surface-related	Default	Linear drive
Measuring tasks		ZOLLER power transmission	Default
Threading tools	Optional	X-, Y-, Z-axis in column design	Default
Sensors configuration
Optics transmitted light		Optics drive
Transmitted light camera HR70, BF approx. 4.0 x 3.6 mm²	Default	Swivel axis incident light	Default
Transmitted light camera 5 Mpx, BF approx. 4.4 x 4.0 mm²	Optional	Swivel axis incident light & transmitted light	Optional
Transmitted light camera WF, BF approx. 15.5 x 14.1 mm²	Optional	Vibration damping
Optics incident light		Leveling element on machine feet	Default
Incident light camera HR50 Standard, BF approx. 1.1 x 1.0 mm²	Default	Active vibration decoupling	Optional
Incident light camera HR50 Micro, BF approx. 0.4 x 0.4 mm²	Optional	Material
		Light metal alloy	Default
		Accuracy
Tactile		E_xy = 2.5 μm + (L/250 mm) μm	Default
Scanning measuring probe	Optional	E_x = 1.5 μm + (L/300 mm) μm	Default

With »genius«, you can complete measurements in incident light and transmitted light with no contact. Utilize
multi-sensor technology, regardless of surface compound angle. LED ring lights deliver the ideal illumination for
inspecting the face, circumference and flute for any tool. You can measure almost any feature of the tool, no
matter how complex it is.

   Modern design and even more features:
   The software for all-inclusive tool
   measurement

»ace« High-Precision Spindle All-clamping Element
Polygonal shank taper PSC 32 to PSC 100	Hollow taper shunk HSK 25 to HSK 125	Steep taper SK 25 to SK 60
Hydraulic cylinder shaft D 32 mm	Babychuck collet adapter D 32 mm	Reversible cutting plate holder D 32 mm
Fixator holders with internal and external clamping	Workpiece tool holding fixture D 32 mm with calibration edge

We reserve the right to make technical changes.