Zoller SmartCheck

Whether as a manual or 3-axis-CNC version: »smartCheck« is the powerful universal measuring machine for all cutting tools. In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools — very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding. As a result you can check your tools efficiently before and after grinding in order to fulfill DIN EN ISO 9000 guidelines.

  Universal - Measure, inspect, record-
      Universal measuring machine for all cutting tools
  Precise - Precisions camera swiveling with
      incident light image processing and segmented
      LED illumination for inspecting axial and radial
      geometries on tools
  Extensive - »pilot 4.0« image processing
      technology with extensive software functions and
      integrated measuring programs for inspecting and
      measuring tools
  User-independent - Simple and repeatable
      inspection, measuring and documentation by
      mouse click
  Perfect - Substantial documentation - automatic
      generation, saving and output of inspection
      reports

Technical Data	Maximum tool length Z	Maximum tool diameter D	Maximum snap gauge diameter d	Travel range Y-axis*	Number of axes	Height H1
»smileCheck«	420 mm 600 mm 800 mm	420 / 460 / 620 mm 420 / 460 / 620 mm 420 / 460 / 620 mm	70 mm 70 mm 70 mm	± 50 mm ± 50 mm ± 50 mm	3–4 3–4 3–4	~ 1750 mm ~ 1950 mm ~ 2150 mm
»smartCheck 450«	450 mm 620 mm 820 mm	420 / 460 / 620 mm 420 / 460 / 620 mm 420 / 460 / 620 mm	70 mm 70 mm 70 mm	± 50 mm ± 50 mm ± 50 mm	3–4 3–4 3–4	~ 1750 mm ~ 1950 mm ~ 2150 mm
»smartCheck 600«	600 mm 800 mm 1000 mm 1200 mm	560 / 600 / 660 / 800 mm 560 / 600 / 660 / 800 mm 560 / 600 / 660 / 800 mm 560 / 600 / 660 / 800 mm	65 / 85 mm 65 / 85 mm 65 / 85 mm 65 / 85 mm	± 100 mm ± 100 mm ± 100 mm ± 100 mm	3–4 3–4 3–4 3–4	~ 1936 mm ~ 2136 mm ~ 2336 mm ~ 2536 mm
»smartCheck 800«	600 mm 800 mm 1000 mm 1200 mm	860 / 1000 mm 860 / 1000 mm 860 / 1000 mm 860 / 1000 mm	85 mm 85 mm 85 mm 85 mm		3–4 3–4 3–4 3–4	~ 1936 mm ~ 2136 mm ~ 2336 mm ~ 2536 mm
^* optional


Technical Data	»smileCheck«	»smartCheck 450«	»smartCheck 600«	»smartCheck 800«
Axes
One-hand control handle »eQ«	Default	Default	Default	Default
CNC drive (Z, X)	Default	Default	Default	Default
Fine adjustment/handwheels (Z, X)	Optional	Optional	Optional	Optional
Angle measuring system C-axis	Optional	Default	Default	Default
CNC/autofocus	Optional	Default	Default	Default
CNC/Y-axis	Optional	Optional	Optional	Not possible
CNC/swiveling optics carrier (A)¹	Not possible	Not possible	Optional	Optional
Electronics
24" TFT color monitor with software »pilot 4.0«	Default	Default	Default	Default
Additional 17" satellite monitor	Optional	Optional	Optional ²	Optional ²
Integrated control unit with keyboard/mouse	Default	Optional	Optional	Optional
Separate control unit »cockpit«	Optional	Default	Default	Default
Spindle
High-precision spindle SK 50/Vacuum³	Default	Optional	Optional	Optional
High-precision spindle »pcs«	Optional	Not possible	Not possible	Not possible
High-precision spindle »ace« size 1	Not possible	Default	Default	Default
High-precision spindle »ace« size 2	Not possible	Not possible	Optional	Optional
Tailstock
Pneumatic counter center	Not possible	Not possible	Optional	Optional
Camera/Sensors Configuration
Transmitted light camera HR50, BF approx. 7.3 x 6.7 mm²	Default	Default	Default	Default
Transmitted light camera HR50 1:1, BF approx. 4.0 x 3.6 mm²	Not possible	Optional	Optional	Optional
Transmitted light camera HR70 1:1, BF approx. 4.0 x 3.6 mm²	Optional	Optional	Optional	Optional
Transmitted light camera 5 Mpx, BF approx. 4.4 x 4.0 mm²	Not possible	Optional	Optional	Not possible
Transmitted light camera WF, BF approx. 15.5 x 14.1 mm²	Not possible	Not possible	Optional	Not possible
Incident light camera, BF approx. 7.1 x 6.5 mm²	Default	Default	Not possible	Not possible
Incident light camera, BF approx. 4.4 x 4.0 mm²	Not possible	Not possible	Default	Default
Cutting edge inspection LED incident light	Default	Default	Default	Default
Standard tool inspection	Default	Default	Not possible	Not possible
Premium tool inspection	Not possible	Not possible	Default	Default
Stable Table
Integrated	Default	Default	Default	Default
Tool Identification
RFID Manual »mslz«	Optional	Optional	Optional	Optional
RFID Manual »msle«	Optional	Optional	Not possible	Not possible
RFID Manual/drive slot	Optional	Not possible	Not possible	Not possible
RFID Semi-automatic/drive slot	Optional	Optional	Optional	Optional
RFID Automatic/drive slot	Not possible	Optional	Optional	Optional
RFID Automatic/head bolt	Not possible	Optional	Optional	Optional
Code scanner Manual/drive slot	Optional	Optional	Optional	Optional
Code scanner Automatic/drive slot	Not possible	Optional	Optional	Not possible
¹ Not possible in combination with Y-axis ² Only in combination with »cockpit« ³ Optional

   Modern design and even more features:
   The software for all-inclusive tool
   measurement

High-precision spindle SK 50 with optional vacuum clamping
Steep taper SK 10 to SK 45	Hollow shank taper HSK 25 to HSK 100	Hydraulic cylinder shaft D 32 mm
Polygonal shank taper PSC 32 to PSC 80